operation procedure of sponge iron plant

  • Standard Operating Procedures

    Standard Operating Procedure –AS-IS Name of Service _____Consent to Establish_____ Sub services: Sub-service: Modernization Previous Approval: CTE/CTO Basis for approval: Compliance of CTE/CTO Steps Verification Documents/Information needed Timelines* Contact Person Visit the Portal jspcb and click on

  • Direct reduced iron Wikipedia

    Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal.Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting

  • Guidelines And Standard Operating Procedure

    Guidelines And Standard Operating Procedure (DM) plant Standard Operating Procedure (SOP) for Spent Alumina generated from Polymerization in Swing unit of Petrochemical Plant. (DM) plant in DRI Kiln of Sponge iron.

  • Sponge Iron an overview ScienceDirect Topics

    DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore lumps, or fines. The reduction takes place using gaseous reductants (CO + H

  • Iron Sponge ProcessDirect Reduction ProcessSee more results
  • Plant Details MGM

    In the first phase one 350 TPD rotary kiln and 8MW power plant have been commissioned and are operating smoothly .. SPONGE IRON PLANT Sponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials.

  • Accretion Control in Sponge Iron Production Kiln using

    processing plant determines the type of control strategy to be implemented. Sponge iron production process requires accurate monitoring and control of the process parameters. The performance of rotary kiln sponge iron based processes is normally affected by accretion build up along the kiln linings. Accretion build up is the

  • SPONGE IRON PLANT

    sponge iron, originating from Iron Ore, namely, silica and alumina and the sulphur and phosphorous contents adversely affect the economics in subsequent steel making operation. Therefore, the ore should be high in iron content and low in gangue, Physical Specification Size 5-20 mm Oversize

  • Maintenance of Steel Plants

    Predominant Engineers & Contractors Pvt Ltd (PECL) is established to serve Sponge Iron, Steel & Power Plants. The company provides a wide range of assistance like project finance services, project implementation services, operation & maintenance services, turnkey services, plant modernization expansion projects and other consulting services.

  • Direct Reduced Iron and its Production Processes IspatGuru

    Mar 16, 2013· It is also known as sponge iron since its structure is just like sponge with a network of connecting pores. 1957 when the HYL process plant started production at Hylsa. The first plant of Midrex process came into operation in May 17, 1969 at Oregon Steel mills in Portland, Oregon. iron ore of size ranging from 10 mm to 30 mm or iron ore

  • OPERATIONAL ASPECTS OF SPONGE IRON PRODUCTION IN

    1. Krupp Sponge Iron Process The Krupp. Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets (Fig. 1). The feed is introduced together with reducing and de-sulphurizing agents (lime-stone or raw dolomite) into an inclined rotary kiln, heated counter current to the flow of hot gas and reduced to form sponge

  • At Pres. Rouhani’s order; Baft County sponge iron plant

    Nov 11, 2019· At Pres. Rouhani’s order; Baft County sponge iron plant starts operation, Phase 2 of Baft Steel Recovery Complex begins construction President.ir Baft Sponge Iron Production Plant with a production capacity of 800,000 tonnes was put into operation on

  • (PDF) Operation of Coal-Based Sponge Iron Rotary Kiln to

    Operation of Coal-Based Sponge Iron Rotary Kiln to Reduce Accre tion Formation and Optimize Quality and Power Generation Shubhajit Mondal 1,Puneet Choudhary 1,Sam purna Borah 1,Brahma Deo 1

  • List Of Operations In Iron Ore Plant For Beneficiation Of

    List Of Operations In Iron Ore Plant For Beneficiation Of Iron Ore. Beneficiation Plants Resourceful GroupBeneficiation Process A Recent modification to the Plant has now enabled it to also perform Dry Screening Operations as and when required. The process for Beneficiation iron ore involves scalping, sizing, screening, Log Washing, and

  • Safe Operating Procedure Of Ore Beneficiation Plant

    Beneficiary iron ore plant standard operating. Beneficiary iron ore plant standard operating procedure of roll crusher ppt 250tph river stone crushing line in chile 200tph granite crushing line in cameroon iron ore beneficiation plant 20tph vertical mill for limestone desulfurization in power → Learn More

  • Maintenance of Steel Plants

    Predominant Engineers & Contractors Pvt Ltd (PECL) is established to serve Sponge Iron, Steel & Power Plants. The company provides a wide range of assistance like project finance services, project implementation services, operation & maintenance services, turnkey services, plant modernization expansion projects and other consulting services.

  • Energy Audit Methodology of Sponge Iron Manufacturing

    Jul 14, 2014· Conducting complete energy audit (both process and utility) of a sponge iron unit is challenging as there is no laid down procedure to audit the process side. Further, the average heat to power ratio (kW th/kW e) of sponge iron plants ranges from (25:1) to

  • Direct Reduced Iron and its Production Processes IspatGuru

    Mar 16, 2013· It is also known as sponge iron since its structure is just like sponge with a network of connecting pores. 1957 when the HYL process plant started production at Hylsa. The first plant of Midrex process came into operation in May 17, 1969 at Oregon Steel mills in Portland, Oregon. iron ore of size ranging from 10 mm to 30 mm or iron ore

  • MARCAB DESIGN AND INSTALLATION PROCEDURES Marcab Co

    MARCAB DESIGN AND INSTALLATION PROCEDURES: CUSTOM DESIGN PARAMETERS. Complete hydrogen sulfide removal in your plant's gas stream is easily achieved by designing gas purifiers to accommodate your typical daily gas flow, average hydrogen sulfide content, permissible static pressure drop, required media bed life, and precise location details.

  • Environmental Standards The Official Website of Ministry

    Environmental Standards. S.O.3305(E),[07/12/2015] Environment Standards for Thermal power plants along with the corrigendum S.O.4(E),[01/01/2016] Environment Standards for Common Effluent Treatment Plants G.S.R.35(E),[14/01/2016] Environment Standards for Sugar Industry G.S.R.281(E),[07/03/2016] Environment Standards for Genset engines Dedicated LPG/CNG,Diesel

  • Induction Furnace and Important Operational Aspects

    Besides, the quality of sponge iron, which is sourced mostly from coal based production units, is also of poor quality, particularly in terms of metallization and phosphorus content. Because of these drawbacks, higher use of DRI in the induction furnace results in low yield and higher energy/power consumption as well as higher phosphorous in

  • (PDF) Solid wastes generation in steel industry and their

    product plant, sinter plant, sponge iron fines, bag filter dust which are charged into a . and optimizing operating cycles through the operation of . EAF.

  • DESIGN OF WASTE HEAT RECOVERY SYSTEM IN A SPONGE

    The waste gas from a sponge iron plant exits at a temperature of around 200-300 C. 4.2 Design Procedure 4.2.1 Duct 4.2.2 Air Preheater production. At present, there are 118 large and small sponge iron plants operating in India, amongst them only 3 are natural gas based and the remaining 115 plants are coal based.

  • Land ready for Lloyds sponge iron unit in Gadchiroli

    The sponge iron plant at Aashti within the district is planned to be run on the ore extracted from Surjagarh. There have been demands from local organizations that if LMEL wants to mine iron ore

  • 7.2 RISK ASSESSMENT 7.2.1 Introduction

    EIA-EMP Studies for Expansion of the existing (24000 TPA Pig Iron, 45000 TPA Sponge Iron and 100000 TPA Ore Briquetting Plant) unit at Village-Barpali, Post Kesramal, Tehsil Rajgangpur, District Sundargarh (Odisha) Chapter 7- Additional Studies 7-9 7.2 RISK ASSESSMENT 7.2.1 Introduction

  • Energy Audit Methodology of Sponge Iron Manufacturing

    Jul 14, 2014· Conducting complete energy audit (both process and utility) of a sponge iron unit is challenging as there is no laid down procedure to audit the process side. Further, the average heat to power ratio (kW th/kW e) of sponge iron plants ranges from (25:1) to

  • (PDF) Operation of Coal-Based Sponge Iron Rotary Kiln to

    Operation of Coal-Based Sponge Iron Rotary Kiln to Reduce Accre tion Formation and Optimize Quality and Power Generation Shubhajit Mondal 1,Puneet Choudhary 1,Sam purna Borah 1,Brahma Deo 1

  • Land ready for Lloyds sponge iron unit in Gadchiroli

    The sponge iron plant at Aashti within the district is planned to be run on the ore extracted from Surjagarh. There have been demands from local organizations that if LMEL wants to mine iron ore

  • DESIGN OF WASTE HEAT RECOVERY SYSTEM IN A SPONGE

    The waste gas from a sponge iron plant exits at a temperature of around 200-300 C. 4.2 Design Procedure 4.2.1 Duct 4.2.2 Air Preheater production. At present, there are 118 large and small sponge iron plants operating in India, amongst them only 3 are natural gas based and the remaining 115 plants are coal based.

  • Design Modifications for Energy Conservation of Sponge

    Mar 10, 2011· During the operation in the coal based sponge iron plant, a tremendous amount of heat is generated and significant part of this heat, associated with the waste gas, remains unutilized. It appears worth interesting to modify the process that facilitates

  • Best Quality TMT Bars Manufacturer India Shakambhari

    SPONGE IRON. SIPL is operating 4 x 100 TPD Direct Reduced Iron Rotary Kilns for production of 2000 TPA Sponge Iron steel into billets and Captive Power Plant to fulfill the requirement of power from internal source apart of Pellet Plant, Iron Ore Beneficiation Plant, Blast Furnace, Sinter Plant, Ferro Alloys, Coal Char Washery as a part

  • Wastewater Laboratory Training Manual for Treatment Plant

    these requirements are identified at the beginning of the procedure. Discussions of the significance as well as the means of treatment of several of the parameters are included in the manual. These are intended to help the operator understand the vital link between laboratory data and plant operations

  • Jindal Steel and Power Wikipedia

    The company manufactures and sells sponge iron, mild steel slabs, ferro chrome, iron ore, mild steel, structural, hot rolled plates and coils and coal-based sponge iron plant. Operations. JSPL has 6 major subsidiaries: Jindal Power Limited which operates Jindal Tamnar Thermal Power Plant a 1000 MW (4x250 MW) coal-based thermal power plant in

  • sponge iron process

    Jul 29, 2010· In general sized iron ore of 5-18mm is used in the process of manufacture of sponge iron on all types of rotary kiln with +16mm not exceeding 15-20%.The mean particle size of iron ore shall be restricted to 11mm in order to achieve uniform Fe metallic of all grain size fraction of the product.

  • THE SMART CHOICE TENOVA

    First Zero kWh direct reduction plant begins operation at Vikram Ispat HYL III plant, India. 1994 HYL begins producing high carbon DRI with 3.0 to 5% carbon content. 1995 Production of ultra thin (< 1mm) hot rolled coils based on 100% DRI, with HYL plant and Hylsa CSP minimill. 1997 World’s first dual-discharge (DRI and HBI) plant design put

  • Safety jindalsteelpower

    Sponge Iron; Construction Solutions Business; Sustainability. Sustainability at JSPL. standard operating procedures, instructions, safe methods of work, work permit system etc. However, in spite of these system and procedures, injuries have still happened at work. The department works with the respective plant to implement the

  • Iron Ore Processing for the Blast Furnace

    The iron ore concentrate is now mixed and ready for the pelletizing process. Pelletizing A pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in much the same manner that one rolls a snowball, to make a pellet about the size of

  • Plant & Module Prominer (Shanghai) Mining Technology Co

    Gold Refining Module Plant; Project Cases. Get In Touch. Call Us: (+86) 021-51095338 Fax: (+86) 021-51095339. Address: N0.2500,Xiupu Road,

  • Sanitation Standard Operation Procedures (SSOP)

    establishment and all shifts of operation. These written procedures must: contain all the procedures the establishment will conduct daily, before and during operation. identify the procedures to be conducted prior to operations (pre-op) and address, at a minimum, the cleaning of food contact surfaces of facilities, equipment, and utensils.